Overview:
Custom Silicone Basting Brushes are premium kitchen tools engineered for precise oiling, glazing, or saucing during grilling, roasting, and baking. Crafted from 100% food-grade, heat-resistant silicone bristles (tolerating up to 450°F) paired with durable BPA-free plastic or stainless steel handles, these brushes ensure longevity, safety, and easy cleaning through FDA-compliant injection molding processes. As an ISO 9001 and BSCI-accredited manufacturer, we offer full customization—including colors, handle designs, bristle density, branding, and packaging—to perfectly meet commercial or retail requirements.
Basic Information:
Attribute | Details |
Place of Origin | Xiamen, China |
Brand Name | OEM |
Color | Red, Yellow, Blue, Green, White, Black, or Custom |
Size | Custom |
MOQ | Small Order Can Be Accepted |
Packing | Custom |
Certification | ISO 9001, FDA, ROHS |
Sample | Available |
Lead Time | 20~25 Days |
Benefits of Our Brushes:
- High-Purity Materials & Global Compliance
- Precision Molding & Dual-Material Bonding
- Eco-Friendly & Scalable Production
- Rigorous Quality Control & Testing
Production Process:
- Design & Prototyping
– Collaborate with clients to finalize brush specifications (bristle density, handle ergonomics, branding placement) using 3D CAD modeling.
– Produce functional prototypes via CNC machining or 3D printing for real-world performance testing.
- Mold Fabrication
– Precision-engineer aluminum or steel molds using CNC milling or EDM (Electrical Discharge Machining) to ensure seamless bristle alignment and handle contours.
- Material Preparation
– Blend FDA/LFGB-certified liquid silicone rubber (LSR) with colorants, ensuring homogeneity and compliance with food-contact regulations.
- Injection Molding
– Inject LSR into bristle molds under high pressure (10–20 MPa) and heat (150–200°C) for optimal cross-linking, creating flexible, heat-resistant bristles.
– Simultaneously mold BPA-free polypropylene (PP) or stainless steel handles using dual-shot overmolding for secure silicone-to-handle adhesion.
- Post-Curing & Trimming
– Vulcanize silicone components in controlled ovens to enhance durability and chemical resistance.
– Laser-trim excess flash for smooth, burr-free edges.
- Assembly & Bonding
– For multi-part designs, fuse silicone heads to handles via mechanical fastening or FDA-approved adhesives, tested for shear strength (>50 N).
- Quality Assurance
– Conduct 100% bristle integrity checks (tug tests), heat resistance validation (-40°C to 230°C), and LFGB migration testing (ensuring no harmful substance release).
- Packaging & Logistics
– Customize retail-ready packaging (blister packs, eco-boxes) with branded inserts.
– Ship with ISO-compliant documentation, including material safety datasheets and LFGB/FDA certificates.
Our Factory:
Our facility leverages advanced CNC machining, Mirror EDM, EDM, and Slow-Speed Wire Cut machines to produce high-precision, quality molds. With a production line featuring 15 rubber compression molding machines and 2 LSR injection molding machines, we maximize output and capacity. Our skilled QC team utilizes state-of-the-art testing equipment—including 3D projectors, sealing testers, durometers, and elasticity testers—to maintain strict quality standards, supported by our ISO 9001 and IATF 16949 certifications. Additionally, automated systems like AutoDryers, high-speed doming, and die-cutting machines streamline workflows, ensuring enhanced precision and efficiency throughout the manufacturing process.